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Hydrobromic Acid: Technical Guide to Production, Industrial Applications, Properties, Safety and Regulatory Compliance

Hydrobromic acid is a diatomic mineral acid with molecular formula HBr, molecular weight 80.91 g/mol and CAS 10035-10-6. Its industrial value rests on three combined properties. Tandy11 MIN READOctober 13, 2026

Hydrobromic Acid: Technical Guide to Production, Industrial Applications, Properties, Safety and Regulatory Compliance

Hydrobromic acid (HBr), or hydrogen bromide, is a strong mineral acid formed from hydrogen and bromine. It is a colorless liquid with a sharp, acrid odor and is remarkably soluble in water, with a pH typically ranging from 0.4 to 1 depending on concentration. As a binary acid with a simple diatomic structure, its behavior closely parallels that of hydrochloric acid.

For industrial buyers and process engineers, the questions that matter are not simply whether hydrobromic acid is a strong acid, but which production route suits the required purity, how its high reactivity governs storage and in-situ use, and where its bromine content creates irreplaceable technical value in synthesis, etching and drilling fluids. This guide consolidates those considerations into a practical B2B technical framework.

Technical takeaway: Hydrobromic acid is a diatomic mineral acid with molecular formula HBr, molecular weight 80.91 g/mol and CAS 10035-10-6. Its industrial value rests on three combined properties: the high reactivity and polarity of the H–Br bond, the ability to deliver bromine in a controlled and water-soluble form, and a strong-acid behavior comparable to hydrochloric acid. Those properties make it a key reagent for inorganic and organobromine compounds, a catalyst for organic synthesis and alkylation, and an etch gas in semiconductor manufacturing.

Hydrobromic Acid at a Glance: Product & Technical Specification

Function Suitable Users Core Technical Indicators Compliance Framework
Brominating reagent Pharmaceutical, agrochemical and fine-chemical manufacturers needing a controlled source of bromide ions for hydrobromination reactions CAS 10035-10-6; molecular weight 80.91 g/mol; diatomic HBr; strongly reactive with alkenes, alkynes and aromatics Subject to chemical-control and transport regulations because of its corrosivity and acute toxicity by inhalation
Catalyst for organic synthesis Synthesis chemists producing analgesics, sedatives, antihistamines, flavors and fragrances where acid-catalysed protonation is required Readily protonates organic substrates, activating them for nucleophilic attack; pH around 0.5 in a 48% aqueous solution Handled under process-safety controls for strongly acidic, fume-emitting liquids
Etch and engraving agent Semiconductor fabricators etching silicon wafers and glass processors producing patterns, designs and text Selectively removes unwanted surface material; effective on metals that resist other acids; used in plasma and wet etch steps High-purity electronic grades are specified separately from technical grades to protect process cleanliness
Drilling-fluid and flame-retardant feedstock Oil and gas service companies and producers of brominated flame retardants such as tetrabromobisphenol A Reacted to form clear brine salts for drilling fluids and to build brominated flame-retardant molecules for electronics and fabrics Finished flame retardants are subject to separate chemical-safety and product-labelling rules

What Is Hydrobromic Acid?

Hydrobromic acid is a potent mineral acid constituted by hydrogen and bromine, chemically represented as HBr. It is a colorless liquid with a pungent, acrid odor and is completely miscible with water, forming acidic solutions whose pH in a 48% aqueous form is about 0.5. Because it is a binary acid comprising only two elements, its properties closely align with those of hydrochloric acid, which is why the two are frequently compared in process design.

The name itself reflects the composition. "Hydrobromic acid" denotes hydrogen (H), bromine (Br) and water, and the prefix "hydro" indicates the presence of water in the acid form. This matters technically because the dissolved acid and the pure gaseous hydrogen bromide are distinct materials: the gas is exceedingly reactive and can pose handling hazards, while the aqueous acid is the form most often supplied and consumed in industry.

Hydrobromic acid is most often employed as a reagent in chemical synthesis, where it catalyzes organic reactions and serves as a source of bromide ions. Its applications extend to the production of pharmaceuticals such as brompheniramine and to the fabrication of dyes, insecticides and flame retardants. The acid should not be treated as an interchangeable commodity with hydrochloric acid, however, because the bromide ion itself participates in reactions in ways that chloride does not, and that difference is the basis of much of its commercial value.

Explore the hydrobromic acid technical encyclopedia for additional chemical and application information.

Chemical Identity

Parameter Specification / Description
Chemical name Hydrobromic acid (hydrogen bromide)
Molecular formula HBr
Molecular weight 80.91 g/mol
CAS Number 10035-10-6
EC / REACH number 233-113-0
Appearance at 25 °C Colorless to yellowish liquid, or a gas in the anhydrous form

Underlying Mechanism: How Hydrobromic Acid Functions

Hydrobromic acid is not used because it performs a single mechanistic task. Its value is the combination of strong-acid protonation with a reactive, water-soluble bromide counter-ion, and those effects operate through distinct pathways that a process chemist should evaluate separately.

1. Protonation and Acid Catalysis

As a strong acid, hydrobromic acid readily protonates organic compounds, activating them for nucleophilic attack. This is the basis of its role as a catalyst in organic synthesis, where it participates in the manufacture of pharmaceuticals, flavors and fragrances including analgesics, sedatives and antihistamines. The protonation step lowers the activation barrier for the subsequent reaction, which is why small catalytic quantities can substantially accelerate a transformation.

2. Delivery of Reactive Bromide Ions

The bromide ion is what distinguishes hydrobromic acid from other strong acids. It is used as a bromide source to hydrobrominate alkenes, alkynes and aromatic compounds, producing organobromine compounds that find extensive use in pharmaceuticals, agrochemicals and materials science. In alkylation processes, hydrobromic acid reacts with an alkene to form an alkyl bromide, which then reacts with an isoparaffin to create a branched-chain alkane with a higher octane rating.

3. Selective Surface Etching

In electronic and glass applications, hydrobromic acid selectively removes unwanted material from a surface. It etches silicon wafers used to fabricate electronic components and integrated circuits, and it can etch metals that resist other acids, enabling precise patterning and engraving. This selectivity, rather than raw dissolving power, is what makes the acid useful in precision manufacturing.

Formulation warning: Hydrobromic acid is extremely corrosive and highly reactive. Its reactivity with metals, metal oxides and alkalis means that contact with containers, fittings or process equipment can both degrade the acid and damage the equipment. Storage and handling compatibility must be verified for every wetted material, and the acid should not be assumed to behave like hydrochloric acid in an existing process without a dedicated compatibility review.

How Is Hydrobromic Acid Produced?

Hydrobromic acid does not naturally exist as a pure substance, because it is highly reactive and readily reacts with water to form a hydrated solution. Bromide ions do occur naturally in seawater, certain sedimentary rocks and various minerals, and hydrobromic acid can form as a byproduct when these substances interact with potent acids such as sulfuric acid, hydrochloric acid or phosphoric acid. Industrial production, however, is dominated by deliberate synthetic routes.

The most prevalent industrial method is the reaction of bromine with sulfur or phosphorus and water. Bromine reacts with either sulfur or phosphorus to generate hydrogen bromide gas, which is subsequently dissolved in water to create hydrobromic acid. In a representative route, bromine (Br2) reacts with sulfur dioxide (SO2) and water (H2O) to yield hydrogen bromide and sulfuric acid as a byproduct, according to the equation Br2 + SO2 + 2 H2O → H2SO4 + 2 HBr. The HBr gas is then dissolved in water to produce the acid.

A second route is electrolytic production. An aqueous hydrogen bromide solution can be manufactured by feeding bromine into an aqueous catholyte liquor and passing an electric current through an electrolytic cell. The catholyte contains water and a bromide-ion source, while the anolyte contains a conductive substance such as sulfuric acid, and a diaphragm or membrane segregates the two to prevent mixing. Bromine fed into the catholyte reacts with water to generate hydrobromic acid and oxygen gas, and the acid is collected as an aqueous solution.

A third family of routes treats bromide salts with non-oxidizing acids. When a bromide salt is treated with phosphoric or acetic acid, hydrogen bromide gas is liberated and can be collected and dissolved in water. In a related displacement reaction, sulfuric acid and potassium bromide react so that the sulfate ion displaces the bromide ion, generating potassium sulfate and hydrogen bromide gas according to KBr + H2SO4 → K2SO4 + 2 HBr. Once produced, hydrobromic acid is frequently used in situ, meaning it is consumed immediately in the intended reaction without further isolation or purification, because it reacts with its container over time and long-term storage is problematic.

Hydrobromic Acid Chemical Family & Product Classification

From a process perspective, the most informative comparison is among hydrobromic acid and the related mineral acids and bromide sources it is commonly used alongside or substituted for, rather than among unrelated chemical families. The relevant groupings are the hydrogen halide acids, the alternative bromide-delivery reagents, and the oxidising acids from which it must be distinguished.

Hydrogen Halide Acids

Hydrobromic acid belongs to the hydrogen halide family together with hydrochloric acid, hydroiodic acid and hydrofluoric acid. Members share strong acidity and high water solubility, but they differ in reducing power, cost and reactivity. Hydrobromic acid is a stronger reducing agent than hydrochloric acid and a more moderate one than hydroiodic acid, and that balance often determines which halide is selected for a given transformation.

Alternative Bromide Sources

When the goal is simply to introduce bromine, hydrobromic acid competes with bromide salts such as sodium bromide and with elemental bromine. Hydrobromic acid offers a water-soluble, strongly acidic bromide source that simultaneously protonates a substrate, which is why it is preferred in hydrobromination and acid-catalysed steps where a simple salt would not provide the needed pH.

Oxidising Acids

Hydrobromic acid should be distinguished from the oxidising acids, notably sulfuric and nitric acid, with which it is sometimes confused in process literature. Hydrobromic acid is not an oxidiser, and the side reactions that occur when it meets a strong oxidiser are a recognised process hazard. This distinction is essential when specifying materials of construction and when designing reaction sequences that combine bromide chemistry with oxidants.

Structure-function relationship:
polar diatomic H–Br bond → strong acid with a reactive bromide ion → protonation plus bromine delivery → synthesis, catalysis and etching reagent

Hydrobromic Acid Properties & Comparative Matrix

Parameter Hydrobromic Acid Hydrochloric Acid Sodium Bromide
CAS number 10035-10-6 7647-01-0 7647-15-6
Chemical type Diatomic hydrogen halide acid; strongly acidic and reducing Diatomic hydrogen halide acid; strongly acidic Neutral bromide salt; only mildly acidic in solution
Reactivity Strongly reactive with metals, metal oxides and alkalis; hydrobrominates unsaturates Strongly reactive with metals and bases but supplies chloride not bromide Comparatively stable; acts mainly as a bromide-ion source
Acidity Highly acidic; pH about 0.5 for a 48% aqueous solution Highly acidic; comparable strength to hydrobromic acid Near neutral; does not protonate substrates
Primary use Brominating reagent, acid catalyst, etch gas and bromide source General-purpose strong acid and chlorinating reagent Brine fluids, bromide salts and photographic chemistry
Key limitation Corrosive and fume-emitting; reacts with containers and requires in-situ use Cannot deliver bromine; unsuitable as a brominating agent Provides no acidity; cannot catalyse acid-mediated reactions

Typical Physical and Chemical Properties

Property Typical Description
Chemical formula HBr, a binary acid of hydrogen and bromine
Molecular weight 80.91 g/mol
Appearance and odor Colorless to yellowish liquid or gas; pungent and irritating odor
Boiling point −66.8 °C for the pure substance
Melting point −86.9 °C
Density (48% aqueous) 1.49 g/mL, reflecting the dense dissolved acid
Refractive index at 20 °C 1.423
Vapor pressure at 25 °C About 26,000 mmHg, indicating a strong tendency to emit fume
Solubility Completely miscible with water

Applications in Industry

Function Typical Applications Key Technical Objective
Inorganic bromide production Synthesis of sodium bromide, calcium bromide and zinc bromide for oil and gas drilling, pharmaceuticals and other uses Deliver bromide ions in a clean, water-soluble and reactive form
Organobromine synthesis Hydrobromination of alkenes, alkynes and aromatics for pharmaceuticals, agrochemicals and materials Introduce bromine selectively at a targeted site in a molecule
Organic-synthesis catalysis Manufacture of analgesics, sedatives, antihistamines, flavors and fragrances Protonate substrates to activate them for the desired reaction
Etching and engraving Etching and engraving glass design, resistant metals, and silicon wafers for integrated circuits Remove surface material selectively with precision and pattern control
Alkylation for fuels Catalysing alkylation reactions used to produce high-octane gasoline and aviation fuels Build branched-chain alkanes with a higher octane rating
Flame retardants Producing brominated flame retardants such as tetrabromobisphenol A for electronics, fabrics and plastics Incorporate bromine to reduce flammability and improve fire safety

Two further uses illustrate the breadth of the acid's role. Hydrobromic acid is employed in gold extraction from geological materials: because it is a potent acid capable of dissolving metals including gold, a hydrobromic acid and bromine solution is used to dissolve gold from ore, after which the gold is extracted with methyl isobutyl ketone. It is also used in alkylation as described above, where oil refiners apply anhydrous hydrobromic acid and other compounds such as sulfuric acid to produce high-octane gasoline and aviation fuels.

Formulation SOP: Practical Best Practices for Hydrobromic Acid

Step 1: Define the Required Function and Grade

Start by deciding whether the acid is needed as a brominating reagent, an acid catalyst, an etch medium or a bromide source, because each role imposes different purity requirements. Electronic etch applications typically require a high-purity grade, while bulk bromide manufacture can accept a technical grade, so the grade should be specified against the process rather than chosen on price alone.

Step 2: Verify Storage and Materials Compatibility

Confirm that storage vessels, pipework, gaskets and seals are compatible with a strongly acidic, strongly reducing and fume-emitting liquid. Hydrobromic acid should be stored in a cool, dry, well-ventilated area in a tightly closed container made of a compatible material such as glass or high-density polyethylene, and it must be kept separate from strong oxidizers, alkalis and other incompatible materials.

Step 3: Consider In-Situ Generation

Because hydrobromic acid reacts with its container over time, long-term storage is problematic and the acid is frequently used in situ, being consumed immediately in the intended reaction without further isolation or purification. Where the process allows, planning for in-situ generation can avoid both storage hazards and inventory losses from slow container attack.

Step 4: Control Fume and Exposure

Design the process around the acid's high vapor pressure and corrosive fume. Local exhaust ventilation, closed transfer where practicable, and appropriate personal protective equipment should be treated as mandatory engineering controls rather than optional measures, and exposure should be monitored against the applicable occupational limits.

Critical processing warning: Do not combine hydrobromic acid with strong oxidizers without a formal hazard review. The acid is a reducing agent that reacts vigorously with oxidizing materials, and such combinations can generate hazardous reaction products or runaway conditions. Similarly, do not assume that a container approved for hydrochloric acid is automatically suitable for hydrobromic acid, because bromide chemistry can attack materials that resist chloride.
Application best practice: Match the grade to the application, use in-situ generation wherever the process permits, and verify material compatibility for every wetted component before the first batch. Document the basis for the chosen route and materials so the process can be re-validated if the feedstock, equipment or product specification changes.

Global Regulatory & Compliance Guide

Regulatory treatment of hydrobromic acid depends on its identity as a corrosive, acutely toxic hazardous substance and on the intended industrial use. A supplier's statement that a material meets a given technical specification does not by itself establish compliance with occupational, transport or environmental rules in every market.

Market / Framework Technical Relevance Compliance Action
United States — OSHA Hydrogen bromide appears on the Right-to-Know Hazardous Substance List and the Special Health Hazard Substance List, and the legal airborne permissible exposure limit is 3 ppm averaged over an eight-hour shift. Implement engineering controls to keep workplace concentrations within the PEL and provide hazard communication and training.
NIOSH The recommended airborne exposure limit is 3 ppm, a value that should not be exceeded at any time during the work period. Use the REL as a design basis for ventilation and monitoring, recognising it is a recommendation rather than a legal limit.
ACGIH The threshold limit value is 2 ppm, a figure that should not be surpassed at any time. Apply the TLV as a voluntary but widely respected benchmark when setting internal exposure targets.
EU REACH The substance is registered under REACH with the EC number 233-113-0 and is subject to classification, labelling and packaging requirements as a corrosive material. Verify the current registration status and hazard classification before relying on it in supply documentation.
Transport and storage The acid is a corrosive, fume-emitting liquid that must be segregated from oxidizers, alkalis and incompatible materials during transport and storage. Follow the applicable dangerous-goods classification for packaging, labelling and segregation in each jurisdiction.
Environmental and disposal Because the acid is highly water-soluble, improper disposal can contaminate water and threaten aquatic organisms. Neutralise and dispose of waste acid through approved treatment routes and maintain records for effluent control.
Product-specific rules Downstream products such as brominated flame retardants and pharmaceuticals carry their own safety and labelling obligations. Treat the acid approval and the downstream product approval as separate compliance steps.
Regulatory caution: The summaries above reflect published positions at a point in time and should not be interpreted as a compliance determination for any specific process. Exposure limits, transport classifications and disposal requirements can change by jurisdiction. A process should be reviewed against the current legislation of every market in which the material is manufactured, stored or sold before commercialisation.

Safety, Toxicology and Industrial Handling

Hydrobromic acid is a potent and corrosive acid that necessitates careful handling because of its significant health and safety risks. Inhalation of its fumes can trigger respiratory irritation, prompting coughing and breathing difficulties, so enclosed or well-ventilated handling is essential wherever the acid is used or transferred.

Direct skin or eye contact with concentrated hydrobromic acid can lead to severe burns and tissue damage, and the acid can inflict substantial damage to the gastrointestinal tract and other internal organs if ingested. Because these effects are acute rather than delayed, the first line of protection is engineering control and appropriate personal protective equipment, supported by clear emergency procedures for spills and exposure.

From an environmental standpoint, hydrobromic acid threatens aquatic organisms if improperly disposed of and can contaminate the environment because of its high water solubility. Correct disposal is therefore an integral part of responsible use. For industrial users, the guiding principle is to treat any change in feedstock, equipment or process conditions as a trigger for a fresh compatibility and safety review rather than assuming previous experience remains valid.

FAQ: Hydrobromic Acid in Industrial Use

1. Why is hydrobromic acid often generated in situ?

Because hydrobromic acid is highly reactive and tends to react with the container it is stored in over time, long-term storage is problematic. Generating the acid in situ, immediately before or within the reaction where it is needed, avoids the losses and hazards associated with storage and ensures the acid is available in its most reactive form.

2. Can hydrobromic acid be substituted directly for hydrochloric acid?

Only with care. The two are similar in acid strength, and hydrobromic acid is often described as behaving much like hydrochloric acid, but the bromide counter-ion participates in reactions in ways that chloride does not, and the acid is also a reducing agent. Substitution therefore requires a review of the reaction chemistry, materials of construction and any downstream product specifications.

3. What grade does an electronics etch process require?

Semiconductor etching of silicon wafers demands a high-purity grade, because trace metallic and particulate contamination can degrade device performance. This is distinct from the technical grade acceptable for bulk bromide manufacture. Buyers should specify the electronic grade explicitly and confirm the certificate of analysis against the process cleanliness requirement.

4. How should hydrobromic acid waste be handled?

Waste acid should be neutralised and disposed of through approved treatment routes rather than discharged, because its high water solubility allows it to contaminate water and harm aquatic organisms. Industrial users should maintain records of effluent control and treat disposal as part of the compliance obligation, not as an afterthought to the production process.

Identification & Supplier Search

Identifier Value Resource
Chemical name Hydrobromic acid (hydrogen bromide) Technical encyclopedia
CAS Number 10035-10-6 Chemical dictionary
CAS product lookup 10035-10-6 Supply search
Supplier / trade search 10035-10-6 Supplier search

Professional References

1. U.S. Occupational Safety and Health Administration. Permissible exposure limits and the Right-to-Know Hazardous Substance List.

2. National Institute for Occupational Safety and Health. Pocket Guide to Chemical Hazards — Hydrogen bromide.

3. American Conference of Governmental Industrial Hygienists. Threshold limit values for chemical substances.

4. European Chemicals Agency. REACH registration and classification information for hydrogen bromide.

5. New Jersey Department of Health. Hazardous Substance Fact Sheet — Hydrobromic Acid.

6. Patent literature. Processes for the production and use of hydrobromic acid, including US4147601A.

7. Common Organic Chemistry. Technical reference for hydrobromic acid reagents.

8. Supplier technical documentation on high-purity hydrobromic acid for polysilicon and low-residue electronic applications.

B2B formulation conclusion: Hydrobromic acid remains an indispensable industrial reagent because of the combination of strong acidity, a reactive and water-soluble bromide ion, and high polarity. Its principal value lies in producing inorganic and organobromine compounds, catalysing organic synthesis and alkylation, etching silicon and glass, and supplying the bromine in flame retardants and drilling fluids. Product developers and process engineers should treat materials compatibility, in-situ use and occupational fume control as the primary design constraints, specify the grade against the application, and review every intended market's current rules before commercialisation.
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